Swedish clogs are fascinating, not only
because of their trendy designs that continue to sweep us off our feet, but
also because they undergo a fairly sophisticated manufacturing process that
seems easy on the outside but is incredibly difficult on the inside. Today,
we’ll be taking a look at how typical Swedish clog sandals for women and other
such footwear are made. The actual methods may differ from manufacturer to
manufacturer, but we will be generalizing it to give you an idea of the steps
involved.
Step 1: Obtaining Wood
The first step is obtaining the right kind
of wood. Swedish clog makers typically employ alder or willow for making clogs
because they are highly durable and strong. Wood is obtained from logging
establishments and shipped to the warehouse for further processing.
Step 2: Cutting Logs into Blocks
Every clog sole comes from a single piece
of wood. Hence, for proper carving, wooden clogs are cut into wooden blocks of
various sizes. Some manufacturers create similarly sized blocks and later carve
different sizes of soles out of them. These blocks are then properly stored so
that they can be later used to make clogs.
Step 3: Carving Soles Out of Wooden Blocks
The next step involves shaping the blocks
into shoe soles. The first shaping is done via machines that give them a rough
cut of the design that is to be made. After that, these soles are then
hand-carved by workers that shape them into different sole designs based on
what type of shoe is being made, such as clog sandals, wedges or boots. Rubberized
soles are attached to heeled parts to improve friction and prevent slipping
when walking in them.
Step 4: Treatment of Wood
This step involves treating wood with
varnish or any kind of waterproof coating. This lends a shiny finish to the
wooden soles while making them waterproof. Manufacturers that don’t waterproof
their shoes or varnish their shoes often skip this step directly to the next
step. Treated wooden soles are dried for a day or two to completely get rid of
moisture in them.
Step 5: Attaching Leather, Suede and Woolen/Sheepskin Straps
The Next step is the final step before
packaging and shipping, and is what gives these wooden clogs their main design.
Different types of materials are used to make uppers for those clogs. The
designs are first carved separately via hand by expert craftsmen and women,
which are then carefully attached to those soles. They type of stitching or
stapling depends on the fragility of the upper material being attached. Like
typical Swedish clogs, all shoes have open backs, hence stitching is done only
on the front and middle side of the shoe. The materials are properly treated
and readied, after which all shoes go through a final quality check to detect
any abnormalities and defects.
Step 6: Packing and Shipping
The final step involves packing those clogs
and storing half of them in warehouses or storages or warehouses as stocks,
while other half is shipped to showrooms and clog stores around the city,
country or even internationally.
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